Friday 18 March 2016

What is Injection Moulding and How Does Injection Moulding Work by Machine




Injection moulding china along with extrusion ranks as one of the prime processes for producing plastic articles. It is a fast process and is used to produce large numbers of identical items from high precision engineering components to disposable consumer goods.

Click on the photograph to see a complete history of plastics.
  • Acrylonitrile-Butadiene-Styrene ABS
  • Nylon PA
  • Polycarbonate PC
  • Polypropylene PP
Injection moulding china count for a significant proportion of all plastics products from micro parts to large components such as car bumpers and wheelie bins. Virtually all sectors of manufacturing use injection moulded parts. The flexibility in size and shape possible through use of this process has consistently extended the boundaries of design in plastics and enabled significant replacement of traditional materials thanks to light weight and design freedom.

How Does Injection Moulding Work?
Material granules for the part is fed via a hopper into a heated barrel, melted using heater bands and the frictional action of a reciprocating screw barrel. The plastic is then injection through a nozzle into a mould cavity where it cools and hardens to the configuration of the cavity. The mould tool is mounted on a moveable platen – when the part has solidified, the platen opens and the part is ejected out using ejector pins.

After a product is designed, usually by an industrial designer or an engineer, moulds are made by a mouldmaker (or toolmaker) from metal, usually either steel or aluminum, and precision-machined to form the features of the desired part..

Parts to be injection moulded must be very carefully designed to facilitate the moulding process; the material used for the part, the desired shape and features of the part, the material of the mould, and the properties of the moulding machine must all be taken into account. The versatility of injection moulding is facilitated by this breadth of design considerations and possibilities.

Source:- http://www.avplastics.co.uk/what-is-injection-moulding

Monday 7 March 2016

Basic Injection Molding Processes And The Most Commonly Used Plastic Products For Packaging.



Plastic Injection Molding Processes
Injection molding is a manufacturing procedure of producing plastic products or parts by injecting thermoplastic polymers into a mold. The process begins by feeding the material into the heated barrel. It is them mixed and then pushed into the mold cavity. The granulated plastic material is melted to a soft consistency that it can be easily pressured-injected and fill the mould. This is the best way to get the exact copy of the mould design.

Injection Molding china is a very lucrative business as many companies require plastic parts of their plastic products. The injection molding company's industrial designer designs the products and the molds are created by the mould maker. The moulds are made from metal - either aluminum or steel - and then precision-machined to match the form in the design of the parts.

Injection Moulding china is widely used to manufacture different components of plastic products - from the smallest parts to entire containers. It is important that the parts that need to be injection-molded are designed, meticulously in order to facilitate the process. Several factors must be taken into consideration, including the mould and part materials, desired features and shapes of the part, and the moulding machine properties.

Applications of Injection Moulding
Generally, injection molding is applied to manufacture different products like packaging, automotive components, bottle caps, wire spools, parts of musical instruments, tables, chairs, mechanical parts, storage containers and most plastic products seen in the market today.

China plastic injection Moulding has become quite popular because of the dominance of plastic containers and packaging systems. Though are still companies that manufacture and distribute glass bottle containers and carton packaging, more and more product manufacturers have opted for plastic. The main reason is affordability of the components. The second reason is the fast delivery of the orders as plastic injection moulding is definitely a quicker process than any other.

Plastic Moulding china is undoubtedly the most modern method that produces high volumes of similar objects in the fastest time possible.

Plastic Containers
Plastic containers are very useful and can be re-used multiple times, especially when the components are made of high quality materials. Most plastic containers produced through plastic injection moulding include containers for; inks, adhesives, paint, grease, oil, fertilizers and food.

Food Packaging
Food packaging is an important part of the commercial food distribution. Despite the fact that use of plastic in food products has been condemned, many still prefer to use them. Plastic food packaging is manufactured for; power juice, powder milk, powder baby formula, rice, cereals, pasta and more.

Plastic products have certainly come a long way. Aside from the commercially used containers and packaging materials, most plastic manufacturers also distribute their products for home and industrial uses. That is why it is easy for households to keep their personal items safe and their food supplies fresh. Industrial facilities, on the other hand, have an alternative to metal containers that get rusted and unreliable in the long run.
Source:-